Solid Microsphere

Solid Spheres are fine, grey amorphous powder, rich in silica & alumina and spherical in shape that are highly reactive and have water reducing characteristics and pozzolanic reaction. Being a ceramic products, they are also UV transparent down to 25 nm finds utility in radiation curable and thin-film powder coatings.
These unique Ceramic Microsphere are fine particle size with high-strength These products are typically used to :

  • Increase filler loading
  • Reduce VOC levels
  • Increase hardness, burnish, scrub
  • Offer abrasion resistance to a variety of coating formulations

These products are best dispersed by using sand, ball and roller mills. For optimal dispersion, LL microspheres must be added to the grind stage along with pigments and other filler materials. Addition of a dispersant will further aid in the dispersion of these products.

Grades Available

LITEFILL

LITEFILL F 25

LITEFILL F5

Hollow Microsphere

Hollow ceramic microspheres are extremely resistant Hollow Glass Microsphere, which are formed under the exposure of extreme heat. Temperatures over the relevant melting points are required to achieve a ceramic melting. Drops with a hollow are formed as a result of the subsequent rapid cooling process.

Hollow Bubbles

Hollow bubbles are nano particles having size between 10 and 300 micron & hard surface shell with Alumino & silicate contains. They characteristics like hire consisting strength free flowing, and lower density.
Devji Exports is a leading Exporter, Manufacturer & Supplier of Hollow Bubbles. We have great expertise in manufacturing string of Hollow Bubbles. It is just a fraction of the density of resins. In weight, it takes little addition of Hollow Glass Microsphere to displace heavy materials. Simultaneously, they reduce density and add volume. If buoyancy is a only criterion, then Potters Hollow Spheres is unbeatable in any standards. In addition, they also save material costs; microspheres are just a fraction of the cost of resins as far as volume is concerned.

Hollow Balloons

Hollow Balloons are hollow sphere micro particles. It has ceramic properties and the basic contents are Alumina & Silica, having Particle size is up to 500 microns. It has low density due to pressurized gas inside.

Floating Fly Ash Balloons

It is estimated that Fly Ash Balloons are present to an extent of about 1 % in flyash from thermal plants. Because of low density and hollow nature they float in the lagoons where fly ash is discharged. The float is collected, further isolation is carried by froth flotation and dried. Final extraction is carried out in a pneumatic conveying system connected to a tribo electric separator. In the tribo separator the fly ash is divided into three fractions. Here the cenospheres are separated from carbon and iron. The product is then graded for different end uses.

Application Benefits at a Glance

Architectural coatings

  • Durability
  • Scrubability
  • Higher PVC
  • Improved burnish resistance
  • Uniformity of sheen

Primers

  • Improved salt spray, humidity resistance
  • Higher volume solids
  • Cost reduction

Powder coatings

  • Improved flow
  • Hardness
  • Gloss control
  • Cost reduction

Water-reducible industrial finishes

  • Increased volume solids
  • Reduced film permeability/improved corrosion resistance
  • Hardness
  • Inertness
  • Gloss control
  • Durability

Maintenance coatings

  • Corrosion resistance
  • Durability
  • Lower film permeability
  • High loading
  • Cost reduction

UV-Cured coatings

  • High loading with low viscosity
  • Cost reduction
  • Sprayability
  • Scrubability
  • Burnish resistances

Coil Coatings

  • Corrosion resistance
  • Durability
  • Lower film permeability
  • High loading
  • Cost reducation

Mastics, grouts

  • Improved rheology
  • Higher loading
  • Durability
  • Reduced shrinkage

High solids industrial coatings

  • High loading with low viscosity
  • Reduced VOC
  • Improved hardness
  • Glass control
  • Sprayability
  • Cost reduction